| Sprayers
Tutorials
Plant
protection equipment classification
Plant
Protection equipment falls into two major categories
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Spraying
equipment, which is used for the dispersal of
insecticide in liquid form.
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Dusting
equipment, which is used for the dispersal of
insecticide in powder form.
Both
dusters and sprayers are available in manually operated
and power operated varieties.
Sprayers
Manually
operated sprayers
Foot
sprayers
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The
pump in the foot sprayer consists of a pump
barrel and a pressure chamber.
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The
pump is fixed in a vertical position with
necessary braces.
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The
plunger moves up and down when operated by the
pedal.
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A
ball valve is provided in the plunger assembly
itself to allow the fluid to cross the plunger
and getting pressurized in the pressure vessel.
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During
the upward motion of the piston fluid is sucked
in and pressurized into the pressure vessel and
during downward movement, the sucked fluid
crosses the plungers and enter the pump.
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The
sprayer develops a pressure of 60 - 80 psi and
has a provision for attaching two discharge
lines.
Rocker
sprayers
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The
rocker sprayer has a pump assembly, fixed on a wooden
platform with an operating lever, a valve assembly
with two ball valves, a pressure chamber, suction hose
with strainer, and delivery hose with spray lance.
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When the
plunger is pulled behind by pulling the lever way from
the pump, the spray fluid from the container is sucked
through the strainer and pushes the bottom ball valve
above and enters the pump.
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The
movement of the lower ball valve is arrested by the
upper valve seat.
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When the
lever is pushed towards the pump, the sucked fluid is
forced to enter the pressure chamber by opening the
upper ball valve.
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The
operation is continued till the entire suction pipe,
ball valve assembly, delivery hose and a portion of
pressure vessel is fitted with spray fluid and the
pump operator finds it difficult to push the piston
forward, due to the downward pressure developed by the
entrapped compressed air in the pressure vessel.
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Thereafter,
the trigger cut off valve will be opened to allow the
spray fluid to rush through the nozzle and get
atomized.
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Usually
60 - 80 psi pressure can be built in the pressure
chamber and hence can be conveniently used for tree
spraying.
Hand
Compression sprayers
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The tank
is a pressure vessel in which the liquid is filled to
two - third capacity.
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It is
then pressurized to 60 psi by means of the air charge
pump.
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A
pressure gauge or safety valve may optionally be
fitted to the tank.
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A
pressure regulator may also be used when the discharge
pressure needs to be strictly controlled.
Knapsack
sprayers

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Any
sprayer which is carried on the back of the operator
is called a knapsack sprayer.
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The
commonly used manually operated knapsack sprayer will
have one hydraulic pump working inside the container.
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The
plunger works inside the replacement well attached at
the bottom of the container, for easier maintenance.
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The pump
can be operated through the appropriate linkages by
oscillating the handle, with the sprayer carried on
the back.
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An
agitator is also provided with the pressure chamber to
agitate the fluid so that the particles in suspension
will not be allowed to settle down.
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A
delivery tube is attached on the other end of the pump
which carries the pressurized fluid to the spray
lance.
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The
knapsack sprayer develops 30 - 40 psi pressure.
Stirrup
Sprayers
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The
stirrup sprayer is designed to pump the spray fluid
directly from, the open container, usually a bucket.
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The
hydraulic pump will be put inside the bucked and held
properly with the help of foot rest.
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As the
plunger is pulled up, the fluid enters through the
suction ball valve assembly and when the plunger is
pressed down, the suction valve closes and the fluid
enters the pressure chamber through a ball valve
assembly.
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As the
plunger is continuously worked, pressure is built in
the pressure chamber and the delivery hose.
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As soon
as the required pressure is built up, the spraying
will be done.
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A
stirrup sprayer develops 30-40 psi pressure.
Nursery
sprayers
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It has a
hydraulic pump inside the container, with cylinder,
plunger and a plunger rod.
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By
operating the plunger up, the spray fluid in the
container is sucked into the cylinder through a ball
valve assembly and then pressurised during the
downward stroke.
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The
pressurised fluid is then let out through a nozzle,
and sprayed into fine droplets.
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These
are small, simple sprayers, generally recommended for
use in a nursery or private garden.
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They
produce a fine mist spray and can be effortlessly
operated.
Power
Operated Sprayers
Motorised
Knapsack Mistblower cum duster
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This
sprayer cum duster is fitted with a two-stroke air
cooled engine of 35 or 70 cc capacity, connected to a
centrifugal fan by a direct drive.
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The
spray liquid is first pressurized by air generated by
the blower. This air current achieves a velocity of
over 275 kmph at the nozzle, and sprays the chemical
in fine particles than can be measured in microns.
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The
nozzle design enables even spraying at maximum
efficiency.
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When
dusting, the air blast enters the tank from an air
inlet, which is connected, to a tube with several
holes on its surface.
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This
agitates the powder which is then thrust out by the
velocity of the air coming out of the blower, through
the pleated hose and out through the nozzle.
Tractor
mount sprayers/Piston Power Sprayer
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As the
name indicates, this sprayer is attached to a tractor
for use.
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The pump
is driven by the PTO shaft of the tractor, and the
sprayer unit sucks the chemical and discharges it
through the spray boom, or through the discharge line
consisting of a delivery hose and spray guns.
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The
sprayer unit alone is ideal for feeding pressurised
fluids into boilers & for other industrial
purposes.
Dusters
Hand
Rotary Duster Belly Mounted
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It
consists of a blower complete with a gear box and a
hopper. It is operated by rotating the crank.
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The
cranking motion is transmitted through the gear box to
the blower.
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The
blower sucks the dust or powder from the hopper
through the connecting pipe, and pushes it out
forcefully to achieve efficient dispersal.
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The
operator carries the duster by means of one or two
shoulder straps, and holds the lance in his left hand
cranking the handle with his right.
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The feed
is controlled by a feed control lever, which operates
a slide to control the aperture at the bottom of the
hopper.
Every
sprayer should have

Every
Spray Lance must have
Extension
Rod
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Comes in
varying lengths, according to customer requirements
but lengths longer than 90 cm are difficult to handle.
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For tree
spraying, bamboo lances i.e. brass tubes inserted into
a hollow bamboo are recommended.
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The
larger diameter of the bamboo helps to off-set the
length of the lance (up to 2.5 meters, making it
easier to handle).
Cut-off
Valves
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